Operating on a child’s heart is a challenging procedure. Not only is the organ (presumably) defective, but it’s also small, complex, and delicate. So when Louisville, Kentucky, heart surgeon Erle Austin was preparing to operate on 14-month-old Roland Lian Cung Bawi’s heart, he first showed the scans of the muscle to two other surgeons, both of whom gave him “conflicting advice on how to proceed,” according to the Courier-Journal.
Then, Austin turned to the University of Louisville’s engineering school, which hooked him up with a MakerBot Replicator 2X. Using a computer model generated by the boy’s radiologist, the engineers fed the MakerBot with a new kind of flexible polymer “that’s similar in consistency to heart muscle,” Timothy Gornet, manager of the Rapid Prototyping Center at U of L, told the Courier-Journal. They printed out three cross-sections of the heart, blown up to-scale, so the surgeons could see the interior.
The model helped the surgical team cut down on operating time and reduce exploratory surgeries. The surgeons are also fairly certain that Roland won’t need to have follow-up procedures. “Once I had a model, I knew exactly what I needed to do and how I could do it,” Austin told the Courier-Journal. “It was a tremendous benefit.”
3D printing is still in its nascence, and it’s certainly far away from being able to solve problems for the general public. Still, it’s found a number of uses in specialized cases like building a replacement hand for a young boy. 3D-printing’s potential for modeling complex systems before high-stakes operations is one of its best use-cases.


